BIOSOLIDS PROCESSING
MODULAR EQUIPMENT
TO REDUCE THE VOLUME & WEIGHT OF BIOMASS WASTE
& TO RETAIN THE WATER FOR FURTHER TREATMENT OR REUSE.
MISSION STAEMENT:
Committed to Reducing the Cost of Biosolids Management, Mitigation & Payer Rates
Committed to Creating Earth Friendly Recycled Products From Wastewater Sludge
Committed to the Elimination of PFAS Toxic Chemicals in Municipal & Industrial Wastewater Sludge
Every Module in the System Dramatically Reduces the Volume of Biosolids Waste.
INSTEAD OF HAULING & DISPOSING WASTEWATER SOLIDS THAT ARE ~80% WATER
CREATE UPCYCLED PRODUCTS FROM WASTE BIOSOLIDS
Sequester CO2 Inside Solid Carbon - Provide Nutrient Enriched Soil Enhancers
Process to Make Concrete Environmentally Beneficial - Replace Carbon Black as a Pigment
Uses in (EV) electric vehicle and energy storage batteries
Process into ACTIVATED CARBON for CO2 Capture and Unlimited Carbon Filtering Uses
EARN TRADEABLE CARBON CRETIDS
Dehydrate
Gain Back 50%+ of the Water &
Reduce Dry Solids Weight by up to 67%
Electro-osmosis (non-thermal) dehydration
is a technology that can bring sludge / cake
to greater than 50% dry solids without heating.
This 2:00 minute video describes the process.
In 3-minutes ELODE reduces the weight 67% by removing 1250lbs of water for every ton of sludge.
This process alone will reduce your costs of hauling and tipping significantly. The weight and volume will reduce the number of haul trucks needed from 3 trucks to 1 truck, no matter the size of your operation. Environmentally significant reductions in diesel exhaust and (GHG) green house gases such as CO2 and methane
ELODE MACHINES ARE AVAILABLE IN 4-SIZES TO FIT YOUR REQUIEMENTS AND BUDGET
ELODE MODEL EODS-500 EODS-1000 EODS-2000 EODS-3000
Input Sludge 400-660 lbs/hr 800-1,300 lbs/hr 1,760-2,400 lbs/hr 2,800-3,500 lbs/hr
Output Cake 132-216 lbs out 264-429 lbs out 581-792 lbs out 924-1,155 lbs out
Retained Water 32-52 gal/hr 64-102 gal/hr 139-190 gal/hr 221-277 gal/hr
* Output Cake and Retained Water are calculated and approximate. It can vary depending on many factors including DS% at input and composition of the DS. Any references to tons is considered a short ton or 2,000lbs.
This is where thermal drying begins.
When starting with a consistent 50% dry solids there are significant cost reductions.
This includes less time to dry and no concerns with fluctuating dry solids percentages.
Efficient Thermal Drying,
Pelltizing & Pyrolysis
Smart Dry Sludge Dryers are Capable of reaching greater than 90% Dry Solids
Starting with Dewatered Sludge less than 10%DS
Meeting All EPA & State Requirements for
"Class A" Biomass Solids
Dryers are fitted with redundant sensors and measure all critical processes. The sensor data is monitored remotely for PM schedules
This 3-minute video provides a view of the Smart Dry dryer and pelletizing equipment and processes. Their efficiency is unsurpassed.
Taking biomass to greater than 90% dry solids, "Class A" biosolids allows use for EPA and States standard uses as a soil enhancement. Pelletizing is an option, however it makes for a clean easy to handle recycled product. This equipment is key to upcycling with little to no waste, creating environmentally safe products.
JUMBO SMART DRY OFFERS 5-SIZES OF DRYERS TO FIT YOUR REQUIREMENTS AND BUDGET
Rapidly rotating throwing blades constantly keep the sewage sludge in a cloud of material in the drying chamber. This process creates the maximum surface area for the product. Hot exhaust gas at approx. 300°C is blown into the material cloud. The high thermo-kinetics lead to turbo drying. The sewage sludge is dried from 75% moisture to a residual moisture of 10% within a few minutes. MORE...
Pelletizing
PELLETIZER "CLASS A" BIOMASS BIOCHAR
Jumbo Smart Dry Pelletizers are available in 4-Sizes
Micro (150-400 t/a) 1500 (750-1,400 t/a) 3000 (1,500-2,500 t/a) 5000 (3,000-5,000 t/a)
Pyrolysis
JUMBO GROUP SMART DRY GmbH
IN COLLABORATION WITH
NEXT GENERATION ELEMENTS GmbH
Pyrolysis destroys PFAS toxic chemicals down to undetectable levels. This allows for use in agriculture as a soil enhancer
This Brief video provides a view of the PyroDry pyrolysis reactor. Pyrolysis is the process of heat treatment in the absence of oxygen
Process produced SYNGAS used for self sustaining thermal process fuel significantly reduces process costs.
Carbon pellets having a "large surface area" adsorb water and can be infiltrated with soil nutrients.
Creates biochar with zero known pathogens and zero detectable PFAS
Every Module in the System Dramatically Reduces the Volume of Biosolids Waste.
INSTEAD OF HAULING WATER - CREATE RECYCLED PRODUCTS FROM WASTE BIOSOLIDS
Sequester CO2 Inside Solid Carbon - Provide Nutrient Enriched Soil Enhancers
Process to Make Concrete Environmentally Beneficial - Replace Carbon Black as a Pigment
Can be Processed into ACTIVATED CARBON for CO2 Capture and Unlimited Carbon Filtering Uses
MUNICIPAL - INDUSTRIAL - AGRICULTURAL - WASTEWATER SLUDGE PROCESSING TECHNOLOGIES
DEWATERING - DEHYDRATING - DRYING - PELLETIZING - PYROLYSIS - UPCYCLING